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PTFE Piston Seals and PTFE Piston Guides
Types

Compounds:
Depending on medium, running surface and types of mechanical stress. Subject to ultimate selection by our application engineers.


PTFE Piston Seals Types
Straight joint Piston rings with a straight-joint design are used for sealing pressure differences above 15 bar. Leakage with this joint will be slightly higher than with chamfered or scarf joint designs. Due to the high speeds at which today’s compressors usually operate, the loss of leakage gas has only a minimal impact on condenser performance. The amount of leakage gas is negligible.
Chamfered joint Piston rings with chamfered or scarf joints are also used for sealing pressure differences above 15 bar. Sealing performance of this version is slightly higher during the break-in period than that of straight-joint piston rings.
Lap joint Lap joints produce a favorable sealing effect. For this reason, it is the preferred design for sealing gases with a light specific weight. Due to bending stress and the resulting risk of breakage at the lap joints, piston seals with these joints should only be used in compressors with maximum pressure differences of 15 bar.
Gas-tight joint “Gas-tight“ piston rings offer optimum sealing performance. Because of the special joint design of this split ring, leakage is reduced to a minimum. As with lap joint designs the maximum pressure difference is limited to 15 bar. With regard to assembly, please note that the piston ring only achieves a good sealing effect in one direction of thrust.
PTFE Piston Guide Rings Types
Straight joint Guide rings in piston condensers serve to prevent contact between the piston and the cylinder wall in order to avoid resulting damage to these parts. Guide rings usually have a straight or chamfered joint design, with straight joints being the most commonly used version.

Guide rings with chamfered or scarf joints have the advantage of the joint traveling over the entire contact surface of the cylinder, thus producing no “marks” on the contact surface like the directly impacting straight gaps.

Installation of guide rings with straight or chamfered joints is only possible if the guide rings do not travel across the valve nests inside the cylinder with more than 1/3 of their widths. In case guide rings travel across several valve nests, single-part press-fit guide rings are used. Depending on the type of application, guide rings with axial and/or radial load relief grooves may be used as well.

Chamfered gap
Non-split version
Shouldered design with straight gap




Innovations in plastics – for over 40 years we have been one of the technology leaders for seals and engineering design elements. For our customers around the world we develop and produce solutions that stand the test of practical application: from PTFE and PTFE-compounds, thermoset and other high-performance plastics as well as PTFE-composite components including plastics or metals. As single, custom solutions, up to dimensions of 3,000 mm, or from an extensive portfolio of standard series. Our products can be found in virtually any industry as well as in medical technology. Our merger with Venus and the integration of the Venus product portfolio now puts us in a position to offer you PTFE processing capabilities that rank among the most extensive in the world. Benefit from our expanded capacities to deliver complete solutions from the semi-finished product through to the functional solution custom-tailored to your needs. Your previous points of contact are ready to serve you with additional options and greater flexibility. Together, we’ll make the best of plastics for you. PTFE plays a key role in this – a compound with unique properties for engineering applications, even under extreme conditions.