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Where Other Materials Fail
Versatile Uses of PTFE High-Performance Plastics in Automobiles
As an innovation in the area of PTFE, a new material, Moldflon, recently opened up the opportunity to manufacture PTFE parts by means of injection-molding technology. Particularly with high volumes, this represents an economically attractive alternative. The following article describes some areas of application in the automotive sector.
AutomobilKONSTRUKTION 2/2007
In Good Shape
More Degrees of Freedom for Seals Made of Thermoplastically Processed PTFE
The PTFE "MoldfIon," which is suitable for thermoplastic processing, allows seals to be injection-molded. New degrees of freedom with regard to shaping enable complex assembly component geometries to be achieved. In the past, such geometries could only be manufactured by means of complex cutting or machining processes. In addition, the material offers benefits like improved cold flow and lower wear.
KEM - November 2007
ElringKlinger drives satellites
Working in cooperation with the Institute of Space Systems (IRS) at Stuttgart University, ElringKlinger Kunststofftechnik GmbH, Bietigheim/Germany, has developed a method whereby PTFE (Polytetrafluoroethylene) can be used as a fuel for satellite propulsion systems. . ...more
USING NEW DEGREES OF FREEDOM
PTFE as an engineering material: Moldflon expands the range of fluoropolymers Conventionally, seals, valve seats and other functional components exposed to high temperatures and high pressure loads have not been manufactured from fluorinated high-performance plastics. A new fluoropolymer now marks the beginning of the fluorine era for such applications as well. ...more
Chemie Technik, 12/2006
High-Performing PTFE Compounds Open Up New Areas of Application
An Ingenious Blend
New developments in the field of PTFE are making this material more and more attractive to design engineers. New filler combinations and processing techniques continuously open up new areas of ap-plication. Four examples illustrate these developments
KEM - August 2006
Developed for the Application
Spring-energized PTFE seals for use in high-pressure piston pumps
Particularly well suited for use in cleaning equipment pumps are seals made from modern PTFE materials. PTFE's key properties are nearly universal chemical resistance (e.g. to aggressive cleaning additives), service temperatures ranging from -250 °C up to +250 °C, no water absorption, unlimited weather resistance, no aging and high anti-adhesivity. By combining suitable PTFE base materials with different organic and anorganic fillers it is possible to adapt the PTFE compound specifically to the application's requirements.. ...more
Der Konstrukteur, 6/2006
Tailored Plastic Components
PTFE generation with improved properties profile
In terms of its chemical composition Moldflon by ElringKlinger is largely identical with conventional PTFE. Unlike PTFE, though, this thermoplastic material can be processed by thermoplast methods — a significant advantage with regard to economy and processing of large-volume PTFE production. New degrees of freedom in forming the material by means of injection-molding enable the realization of complex component geometries...
cav - May 2006
A NEW GENERATION
High-end PTFE and manufacturing technology lead to diaphragms with long service life.
The market for diaphragms such as those used in pumps, valves, etc. is dominated by rubber-PTFE composites. Yet today nearly all composite parts can be replaced by homogenous PTFE diaphragms. This avoids previous disadvantages like separation, fiber cracks or crazing (frost-like internal cracks). Development costs are reduced significantly.
Chemie Technik - May 2006

No Chance for Killer Paints
Use of seals and engineered parts made of high-resistance plastics in painting technology
Painting technology offers many opportunities and applications for seals and engineered parts made of high-grade plastics such as PTFE and PE. Examples include seals for valve needles, pilot pistons and scraper systems; diaphragms in control units and pumps; paint-feeder hoses and housing components. These plastic components are used whenever aggressive media are present or minimum friction in dry operating conditions is required. KEM - August 2005

Interior Lining for Containers
Anti-corrosion layers based on modified PTFE
Corrosion of process apparatus has several undesirable consequences. For one, the damage caused to the apparatus itself and for the other, the contamination of process media by drag-in of metal ions. With modified PTFE, it is possible to protect equipment from corrosion, and media from contamination. Its chemical resistance and operating range from 250 to 260°C as well as its very high purity make this material suitable for a wide range of applications.
cav - July 2005

Hygiene Is in High Demand
Sealing Systems for the Food and Pharmaceutical Industries
Inquiries from the food and pharmaceutical industries regarding FDA approvals and designs conforming to applicable EU regulations on hygiene are increasing. Such applications often require very good chemical resistance and low friction. Specifically for these needs, various PTFE compounds are used.
Process PharmaTEC international III (July 2005)

ElringKlinger Kunststofftechnik GmbH is an autonomously operating company of ElringKlinger AG. Currently employing 320 people at its locations in Bietigheim-Bissingen and Heidenheim, Germany, the company has been producing engineering solutions and industrial products based on high-performance plastics such as PTFE, PTFE compounds and PTFE composite materials for over 40 years.
KEM interviewed Holger Schneider and Martin Schuster.

Fillers Ensure Variability
Tailor-Made Compounds Based on PTFE and Modified PTFE
Products made from polytetrafluoroethylene (PTFE/TFM) and PTFE/TFM compounds are used in virtually all fields of engineering - in the automotive industry, in plant and mechanical engineering as well as in the electrical industry and in medical technology. These compounds can be adapted individually to suit the specific application profile.
...more Der Konstrukteur, 9/2004
PTFE, the King of Plastics
High-performance compound enables innovative sealing solutions for all industries
Weather resistance, thermal stability and a low coefficient of friction are only a few of the beneficial properties of the high-performance plastic compound, PTFE. The following article describes a wide range of different application examples - from mechanical engineering, painting technology, compressor engineering and medical technology all the way to the automotive industry – illustrating the versatility of this innovative material. ...More KEM - July 2004

ElringKlinger Kunststofftechnik wins 2nd price at the DuPont-Plunkett-Award Competition 2004 for a new material:
NEW LIGHT MEASUREMENT POLYMER OF TEFLON® PTFE OFFERS ENHANCED REFLECTIVITY, LONG-TERM COST SAVINGS.
More...

Are PTFE Elastomer Membranes Still State-of-the-Art?
Machined PTFE Membranes Enable Complex Geometries
The majority of PTFE/elastomer/fabric composite assembly components can be replaced by machined PTFE membranes. System-related disadvantages, such as separation/detachment, fiber cracks or white cracking can be avoided, along with the benefit of a significant reduction of development cycles and costs. PROCESS - May 2004
Porous PTFE
Compound for Media Separation
Due to its special properties profile, PTFE is used in a wide range of different applications, particularly in chemical plant and equipment engineering and laboratory applications. Thanks to its nearly universal resistance to chemicals and wide temperature application range, PTFE is ideally suited for use in an aggressive chemical environment, both at cryogenic temperatures and temperatures up to and even exceeding +200°C. CAV, 6/2004
More than hot air
Simple sealing solution for use in small compressors
Industrial, medical technology and automotive applications are increasingly using compressed air. Dry-running compressors are suitable for such applications. KEM - December 2003

Sealing Solution: Two Case Studies
Spring-energized seal for wind power stations
With regard to their requirements profiles, sealing solutions for wind power stations differ considerably from solutions for ‘standard’ hydraulics. Two examples illustrate this point.. konstruktion + engineering - October 2003

Partnerships
PTFE-Gaskets – also for non metallic mating surfaces
Applications involving the use of seals on non-metallic mating surfaces require special know-how in the field of PTFE compound development as well as a suitable design of the seal and seal lip geometry. konstruktions praxis - June 2003

Available Know-how...
Use the extensive Know-How and synergy effects of a component supplier
High-performance plastics, like PTFE,
are increasingly being used in automotive components. Benefits, such as a wide temperature range from –260° to +280°C, very good tribological properties and universal resistance, offer design engineers an expanded range of possible solutions and protection from unpredictable interference factors.
konstruktions praxis - spezial May 2003
From a seal manufacturer to a systems supplier: application for a twin-piston pump in the medical sector.
The automotive sector is by no means the only industry that prefers to work with system suppliers. General manufacturing, as well, is placing increasing demands on its suppliers to offer complex systems rather than individual components. The following example taken from the field of medical technology describes a step by step approach in a development that started with a single seal and resulted in a complete twinpiston-pump assembly.
Process Worldwide, 11/2002
Composite Systems made of PTFE for sealing and
engineered solutions
Thanks to its outstanding properties, PTFE (poly-tetra-fluoro-ethylene), features a broad spectrum of applications for the process industry. The wide range of innovative solutions enabled by PTFE can be expanded even further by combining PTFE with other materials.
Process Products, 5/2002
Does size matter?
PTFE Seals and XXL type Mouldings
Designers of large plants have to pay attention to a number of particular requirements which are not always easy to put into practice considering the dimensions of the components. Such peculiarities may start with deciding on tolerances and may involve questions of the feasibility of manufacture and even transport and installation. KEM, 5/2002
Long-lasting corrosion protection
System solutions with modified PTFE
Although there are many different possibilities for corrosion protection in chemical engineering, the number of solutions based on fluorocarbon polymers is continuously increasing. Modified PTFE, a representative of the perfluorocarbon polymers group, is excellently suited for the production of system solutions for heavy-duty corrosion protection in chemical engineering. cpp, 2/2001
Durable Diaphragms
Wherever diaphragms are exposed to aggressive media, requiring extremely good resistance to chemicals and high temperatures, PTFE is the compound of choice.
ElringKlinger Kunststofftechnik develops, tests and produces PTFE functional solutions, also using isostatic compression-moulding technology. These include diaphragms made of pure PTFE and PTFE composite diaphragms combined with elastomers or metals as well as bellows. They are chemically and thermally resistant and optimized for alternating bending performance even under pressure. c-p-p chemical plants + processing November/2001
Composite Systems Made of PTFE
Compound Know-how Leads to Innovative Solutions
PTFE offers a wide range of uses, particularly for innovative solutions. This application potential can be further expanded and enhanced by combining PTFE with other materials or compounds like metal, elastomers or high-performance plastics. Also, by adding fillers, PTFE can be individually adapted to meet specific application requirements. Consequently, the use of PTFE as an engineering design compound requires comprehensive compound know-how.
Konstruktion Zeitschrift für Produktentwicklung 06/2001
Enhanced Safety for Diaphragms
Use of PTFE as a Diaphragm Compound
The geometric design of diaphragms is determined by pressure conditions and intended stroke. The diaphragm compound is determined by the respective medium. For difficult media, PTFE-diaphragms provide a viable solution. For processes requiring increased failure safety, Elring-PTFE-sandwich-diaphragms may be used.
cav chemie-anlagen + verfahren 06/2001 (link points to article in German)

(in German)
Looking at the Whole
PTFE-Elements Replace Single Seals
Machine components on pumps or valves are normally sealed using dynamic or static seals like O-rings. A novel approach consists of replacing single seals by PTFE-elements. This strategy does not primarily focus on the sealing element itself, but on the overall engineering design concept.
CHEMIE TECHNIK 30.Jahrgang, Nr.5 (link points to article in German)

(in German)
Brainstorming !
Developing Ideas for Seals and Molded Parts
Unusual products often require individual solutions. In collaboration with design engineers, plastic compound specialists develop special sealing solutions. Time and again, design engineers neglect the question of seals. Even the design of complex and expensive products often pays insufficient attention to seals.
Konstruktionspraxis 06-2001 (link points to article in German
)

(in German)
Unlimited Imagination
Individual Solutions Made of PTFE
Despite its comparatively higher costs, PTFE is the number one compound for numerous applications. Practical application, however, not only involves the compound itself. Rather, taking advantage of the specific properties of PTFE is of crucial importance. This turns into a truly interesting proposition when designs deviate from the original standard solution to integrate several functions into one assembly component.
PROCESS, 4-2001
(link points to article in German)

(in German)
Elring Kunststoff-Technik Media Coverage
Systems Solutions Move into Sealing Technology
The idea of replacing standard sealing elements like piston and rod seals by complete sealing systems had its origin in the demand for higher efficiency. Several individual com-ponents were combined into a systemic solution...
KEM 2000, November (link points to article in
German)

(in German)
Elring Memory Packings in Dry Operating Compressors,
Elring memory packings are single-acting sealing elements made of PTFE, a high-performance plastic compound. Special manufacturing technology produces the so-called memory effect which generates the required contact pressure on the sealing surfaces without an additional spring element. This helps keep initial contact pressure very low, providing Elring Memory Packings with their extremely favorable frictional properties
Konstruktion + engineering Issue 7/2000 (link points to article in German)

(in German)
Custom Seals Made of PTFE
This manufacturer is able to draw on a large number of advanced PTFE compounds and other high-performance plastics in order to provide a maximum of functionality for any application requirement – whether high pressures, high temperatures, chemically aggres-sive media or extremely low friction....
Dichtungstechnik
Issue 1, May 2000 (link points to article in German)

(in German)
Optimized Service Life of PTFE Seals
"The Right Compound and Geometry”
PTFE and PTFE compounds are sealing compounds offering a higher degree of reliability in terms of service life, friction, durability and product design. A prerequisite for this is optimum adaptation of the sealing compound to the contact surface. KEM, January 2000 (link points to article in German)

(in German)
Multi-functional Parts Play Role of "Joker” in Sealing Technology
Highly Integrated Sealing Systems Based on PTFE Yield Benefits
The integration of several functions in one component yields a myriad of user benefits.
For this reason, Elring Kunststoff-Technik has continually been exploring new solutions for multi-functional parts based on PTFE sealing elements.
Fluid, Special Market 2000 issue (link points to article in German)

(in German)
Multi-functional Parts Made of PTFE for Top Requirements
Bellows – Diaphragms – Guide Rings
All developers and design engineers competing in today’s market are increasingly tasked with making their products more compact, more reliable, cheaper, etc. Usually added to this is the demand for integrating several functions into the part...
KEM - Special issue 2 (link points to article in German)

(in German)
Diaphragm Technology for Rupture Indication, Integrated Indicator
The development of diaphragm technology for dosing and feeder pumps in recent years has led to a number of innovations. Nevertheless, new strides are continually being made in further refining pump diaphragms with diaphragm and pump manufacturers focusing their primary attention on enhanced process safety of their pumps.
KEM September 99 (link points to article in German)

(in German)
Selection Criteria for Ring Seals Made of PTFE
The parameters impacting on seals are complex. For the design of a seal, the limiting conditions outlined herein must be considered. Changing any of the criteria may require an adaptation of the seal. Based on experience factors, this article attempts to derive generally valid selection criteria for ring seals made of PTFE....
KEM 1998 Digest
(link points to article in German)

(in German)
Hydrodynamic Return Swirl with Radial Shaft Seals Used in Fluid Technology
The memory effect and thus the radial contact pressure of the sealing lip against the shaft can be influenced by the manufacturing process. A high degree of radial pressure is not always desirable. In that case, however, additional sealing aids are required...
Konstruktion & Engineering Nov 97 (link points to article in German)

(in German)
Color-coded and Pressure-tested Hoses
Elring has been delivering high-grade and innovative PTFE products to virtually all branches of industry. One of the focal areas are hoses for medical and food processing technology as well as for painting and lab applications....
Der Konstrukteur 10/2000 (link points to article in German)

(in German)
Diaphragms
The PTFE Elastomer diaphragms are suitable for applications where severe loads are common. The forces that result from deformations are absorbed by the elastomer, while the PTFE lining, which is permanently bonded to the elastomer, provides protection against aggressive fluids. The PTFE diaphragms are used in metering equipment, in the pharmaceuticals and foodstuffs industries, in pumps for the chemical industry and in paint shops. The stroke of the diaphragm is determined by the shape and design of the beads, as well as by its effective diameter.
cpp 3/2000
Innovations in plastics – for over 40 years we have been one of the technology leaders for seals and engineering design elements. For our customers around the world we develop and produce solutions that stand the test of practical application: from PTFE and PTFE-compounds, thermoset and other high-performance plastics as well as PTFE-composite components including plastics or metals. As single, custom solutions, up to dimensions of 3,000 mm, or from an extensive portfolio of standard series. Our products can be found in virtually any industry as well as in medical technology. Our merger with Venus and the integration of the Venus product portfolio now puts us in a position to offer you PTFE processing capabilities that rank among the most extensive in the world. Benefit from our expanded capacities to deliver complete solutions from the semi-finished product through to the functional solution custom-tailored to your needs. Your previous points of contact are ready to serve you with additional options and greater flexibility. Together, we’ll make the best of plastics for you. PTFE plays a key role in this – a compound with unique properties for engineering applications, even under extreme conditions.