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| ElringKlinger Kunststofftechnik in the Press |
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Where Other Materials FailVersatile Uses of PTFE High-Performance Plastics in Automobiles As an innovation in the area of PTFE, a new material, Moldflon, recently opened up the opportunity to manufacture PTFE parts by means of injection-molding technology. Particularly with high volumes, this represents an economically attractive alternative. The following article describes some areas of application in the automotive sector. AutomobilKONSTRUKTION 2/2007 |
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In Good ShapeMore Degrees of Freedom for Seals Made of Thermoplastically Processed PTFE The PTFE "MoldfIon," which is suitable for thermoplastic processing, allows seals to be injection-molded. New degrees of freedom with regard to shaping enable complex assembly component geometries to be achieved. In the past, such geometries could only be manufactured by means of complex cutting or machining processes. In addition, the material offers benefits like improved cold flow and lower wear. KEM - November 2007 |
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Working in cooperation with the Institute of Space Systems (IRS) at Stuttgart University, ElringKlinger Kunststofftechnik GmbH, Bietigheim/Germany, has developed a method whereby PTFE (Polytetrafluoroethylene) can be used as a fuel for satellite propulsion systems. . ...more |
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PTFE as an engineering material: Moldflon expands the range of fluoropolymers Conventionally, seals, valve seats and other functional components exposed to high temperatures and high pressure loads have not been manufactured from fluorinated high-performance plastics. A new fluoropolymer now marks the beginning of the fluorine era for such applications as well. ...more Chemie Technik, 12/2006 |
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High-Performing PTFE Compounds Open Up New Areas of ApplicationAn Ingenious Blend New developments in the field of PTFE are making this material more and more attractive to design engineers. New filler combinations and processing techniques continuously open up new areas of ap-plication. Four examples illustrate these developments KEM - August 2006 |
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Spring-energized PTFE seals for use in high-pressure piston pumps Particularly well suited for use in cleaning equipment pumps are seals made from modern PTFE materials. PTFE's key properties are nearly universal chemical resistance (e.g. to aggressive cleaning additives), service temperatures ranging from -250 °C up to +250 °C, no water absorption, unlimited weather resistance, no aging and high anti-adhesivity. By combining suitable PTFE base materials with different organic and anorganic fillers it is possible to adapt the PTFE compound specifically to the application's requirements.. ...more Der Konstrukteur, 6/2006 |
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Tailored Plastic ComponentsPTFE generation with improved properties profile In terms of its chemical composition Moldflon by ElringKlinger is largely identical with conventional PTFE. Unlike PTFE, though, this thermoplastic material can be processed by thermoplast methods — a significant advantage with regard to economy and processing of large-volume PTFE production. New degrees of freedom in forming the material by means of injection-molding enable the realization of complex component geometries... cav - May 2006 |
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A NEW GENERATIONHigh-end PTFE and manufacturing technology lead to diaphragms with long service life. The market for diaphragms such as those used in pumps, valves, etc. is dominated by rubber-PTFE composites. Yet today nearly all composite parts can be replaced by homogenous PTFE diaphragms. This avoids previous disadvantages like separation, fiber cracks or crazing (frost-like internal cracks). Development costs are reduced significantly. Chemie Technik - May 2006 |
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No Chance for Killer Paints |
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Interior Lining for ContainersAnti-corrosion layers based on modified PTFE Corrosion of process apparatus has several undesirable consequences. For one, the damage caused to the apparatus itself and for the other, the contamination of process media by drag-in of metal ions. With modified PTFE, it is possible to protect equipment from corrosion, and media from contamination. Its chemical resistance and operating range from 250 to 260°C as well as its very high purity make this material suitable for a wide range of applications. cav - July 2005 |
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ElringKlinger Kunststofftechnik GmbH is an autonomously operating company of ElringKlinger AG. Currently employing 320 people at its locations in Bietigheim-Bissingen and Heidenheim, Germany, the company has been producing engineering solutions and industrial products based on high-performance plastics such as PTFE, PTFE compounds and PTFE composite materials for over 40 years. |
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Tailor-Made Compounds Based on PTFE and Modified PTFE Products made from polytetrafluoroethylene (PTFE/TFM) and PTFE/TFM compounds are used in virtually all fields of engineering - in the automotive industry, in plant and mechanical engineering as well as in the electrical industry and in medical technology. These compounds can be adapted individually to suit the specific application profile. ...more Der Konstrukteur, 9/2004 |
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Are PTFE Elastomer Membranes Still State-of-the-Art?Machined PTFE Membranes Enable Complex Geometries The majority of PTFE/elastomer/fabric composite assembly components can be replaced by machined PTFE membranes. System-related disadvantages, such as separation/detachment, fiber cracks or white cracking can be avoided, along with the benefit of a significant reduction of development cycles and costs. PROCESS - May 2004 |
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Compound for Media Separation Due to its special properties profile, PTFE is used in a wide range of different applications, particularly in chemical plant and equipment engineering and laboratory applications. Thanks to its nearly universal resistance to chemicals and wide temperature application range, PTFE is ideally suited for use in an aggressive chemical environment, both at cryogenic temperatures and temperatures up to and even exceeding +200°C. CAV, 6/2004 |
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Use the extensive Know-How and synergy effects of a component supplier High-performance plastics, like PTFE, are increasingly being used in automotive components. Benefits, such as a wide temperature range from 260° to +280°C, very good tribological properties and universal resistance, offer design engineers an expanded range of possible solutions and protection from unpredictable interference factors. konstruktions praxis - spezial May 2003 |
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From a seal manufacturer to a systems supplier: application for a twin-piston pump in the medical sector.
Process Worldwide, 11/2002 |
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Composite Systems made of PTFE for sealing and
Thanks to its outstanding properties, PTFE (poly-tetra-fluoro-ethylene), features a broad spectrum of applications for the process industry. The wide range of innovative solutions enabled by PTFE can be expanded even further by combining PTFE with other materials. Process Products, 5/2002 |
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PTFE Seals and XXL type Mouldings Designers of large plants have to pay attention to a number of particular requirements which are not always easy to put into practice considering the dimensions of the components. Such peculiarities may start with deciding on tolerances and may involve questions of the feasibility of manufacture and even transport and installation. KEM, 5/2002 |
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System solutions with modified PTFE Although there are many different possibilities for corrosion protection in chemical engineering, the number of solutions based on fluorocarbon polymers is continuously increasing. Modified PTFE, a representative of the perfluorocarbon polymers group, is excellently suited for the production of system solutions for heavy-duty corrosion protection in chemical engineering. cpp, 2/2001 |
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Wherever diaphragms are exposed to aggressive media, requiring extremely good resistance to chemicals and high temperatures, PTFE is the compound of choice. ElringKlinger Kunststofftechnik develops, tests and produces PTFE functional solutions, also using isostatic compression-moulding technology. These include diaphragms made of pure PTFE and PTFE composite diaphragms combined with elastomers or metals as well as bellows. They are chemically and thermally resistant and optimized for alternating bending performance even under pressure. c-p-p chemical plants + processing November/2001 |
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Compound Know-how Leads to Innovative Solutions PTFE offers a wide range of uses, particularly for innovative solutions. This application potential can be further expanded and enhanced by combining PTFE with other materials or compounds like metal, elastomers or high-performance plastics. Also, by adding fillers, PTFE can be individually adapted to meet specific application requirements. Consequently, the use of PTFE as an engineering design compound requires comprehensive compound know-how. Konstruktion Zeitschrift für Produktentwicklung 06/2001 |
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Use of PTFE as a Diaphragm Compound The geometric design of diaphragms is determined by pressure conditions and intended stroke. The diaphragm compound is determined by the respective medium. For difficult media, PTFE-diaphragms provide a viable solution. For processes requiring increased failure safety, Elring-PTFE-sandwich-diaphragms may be used. cav chemie-anlagen + verfahren 06/2001 (link points to article in German) |
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PTFE-Elements Replace Single Seals Machine components on pumps or valves are normally sealed using dynamic or static seals like O-rings. A novel approach consists of replacing single seals by PTFE-elements. This strategy does not primarily focus on the sealing element itself, but on the overall engineering design concept. CHEMIE TECHNIK 30.Jahrgang, Nr.5 (link points to article in German) |
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Developing Ideas for Seals and Molded Parts Unusual products often require individual solutions. In collaboration with design engineers, plastic compound specialists develop special sealing solutions. Time and again, design engineers neglect the question of seals. Even the design of complex and expensive products often pays insufficient attention to seals. Konstruktionspraxis 06-2001 (link points to article in German) |
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Individual Solutions Made of PTFE Despite its comparatively higher costs, PTFE is the number one compound for numerous applications. Practical application, however, not only involves the compound itself. Rather, taking advantage of the specific properties of PTFE is of crucial importance. This turns into a truly interesting proposition when designs deviate from the original standard solution to integrate several functions into one assembly component. PROCESS, 4-2001 (link points to article in German) |
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| Elring Kunststoff-Technik Media Coverage Systems Solutions Move into Sealing Technology The idea of replacing standard sealing elements like piston and rod seals by complete sealing systems had its origin in the demand for higher efficiency. Several individual com-ponents were combined into a systemic solution... KEM 2000, November (link points to article in German) |
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Elring memory packings are single-acting sealing elements made of PTFE, a high-performance plastic compound. Special manufacturing technology produces the so-called memory effect which generates the required contact pressure on the sealing surfaces without an additional spring element. This helps keep initial contact pressure very low, providing Elring Memory Packings with their extremely favorable frictional properties Konstruktion + engineering Issue 7/2000 (link points to article in German) |
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Custom Seals Made of PTFE
This manufacturer is able to draw on a large number of advanced PTFE compounds and other high-performance plastics in order to provide a maximum of functionality for any application requirement whether high pressures, high temperatures, chemically aggres-sive media or extremely low friction.... Dichtungstechnik Issue 1, May 2000 (link points to article in German) |
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"The Right Compound and Geometry PTFE and PTFE compounds are sealing compounds offering a higher degree of reliability in terms of service life, friction, durability and product design. A prerequisite for this is optimum adaptation of the sealing compound to the contact surface. KEM, January 2000 (link points to article in German) ![]() ![]() ![]() ![]() ![]() |
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Highly Integrated Sealing Systems Based on PTFE Yield Benefits The integration of several functions in one component yields a myriad of user benefits.
Fluid, Special Market 2000 issue (link points to article in German) |
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Bellows Diaphragms Guide Rings All developers and design engineers competing in today’s market are increasingly tasked with making their products more compact, more reliable, cheaper, etc. Usually added to this is the demand for integrating several functions into the part... KEM - Special issue 2 (link points to article in German) |
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The development of diaphragm technology for dosing and feeder pumps in recent years has led to a number of innovations. Nevertheless, new strides are continually being made in further refining pump diaphragms with diaphragm and pump manufacturers focusing their primary attention on enhanced process safety of their pumps. KEM September 99 (link points to article in German) |
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The parameters impacting on seals are complex. For the design of a seal, the limiting conditions outlined herein must be considered. Changing any of the criteria may require an adaptation of the seal. Based on experience factors, this article attempts to derive generally valid selection criteria for ring seals made of PTFE.... KEM 1998 Digest (link points to article in German) |
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| Hydrodynamic Return Swirl with Radial Shaft Seals Used in Fluid Technology The memory effect and thus the radial contact pressure of the sealing lip against the shaft can be influenced by the manufacturing process. A high degree of radial pressure is not always desirable. In that case, however, additional sealing aids are required... Konstruktion & Engineering Nov 97 (link points to article in German) |
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Elring has been delivering high-grade and innovative PTFE products to virtually all branches of industry. One of the focal areas are hoses for medical and food processing technology as well as for painting and lab applications.... Der Konstrukteur 10/2000 (link points to article in German) |
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The PTFE Elastomer diaphragms are suitable for applications where severe loads are common. The forces that result from deformations are absorbed by the elastomer, while the PTFE lining, which is permanently bonded to the elastomer, provides protection against aggressive fluids. The PTFE diaphragms are used in metering equipment, in the pharmaceuticals and foodstuffs industries, in pumps for the chemical industry and in paint shops. The stroke of the diaphragm is determined by the shape and design of the beads, as well as by its effective diameter. cpp 3/2000 |
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| Innovations in plastics for over 40 years we have been one of the technology leaders for seals and engineering design elements. For our customers around the world we develop and produce solutions that stand the test of practical application: from PTFE and PTFE-compounds, thermoset and other high-performance plastics as well as PTFE-composite components including plastics or metals. As single, custom solutions, up to dimensions of 3,000 mm, or from an extensive portfolio of standard series. Our products can be found in virtually any industry as well as in medical technology. Our merger with Venus and the integration of the Venus product portfolio now puts us in a position to offer you PTFE processing capabilities that rank among the most extensive in the world. Benefit from our expanded capacities to deliver complete solutions from the semi-finished product through to the functional solution custom-tailored to your needs. Your previous points of contact are ready to serve you with additional options and greater flexibility. Together, well make the best of plastics for you. PTFE plays a key role in this a compound with unique properties for engineering applications, even under extreme conditions. |